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Each product needs a distinct packaging style to help it stand out. To meet this need, we provide a range of packaging styles, including:
Packaging Layers aims to give its customers freedom, which is why we offer a range of customization options.

Custom USB boxes are sturdy containers made to keep flash drives safe and make your brand stand out, solving the problem of damaged products and boring packaging that customers ignore. Unlike plain pre-made boxes, these let you add logos and designs, helping your USB business look more professional and memorable to buyers.
Packaging Layers was started with a single purpose: to help American businesses increase their sales. We offer unique services that set us apart from others in the industry, providing American businesses with up to a 40% discount on their first order. This initiative aims to encourage small businesses and allow them to experience the magic of custom boxes.
Getting the 40% discount is straightforward. You simply need to call us and inform us that this is your first collaboration with Packaging Layers. After that, our sales team will apply the 40% discount on your final invoice. Alternatively, if you prefer to receive a discount quote through a form, just fill in all necessary details and enter “PL 40%” in the requirements section. Our team will then provide you with an instant quote reflecting the 40% discount.
When a USB business approaches us, they often think that custom packaging is just another expense with no real benefit.
However, this perception is completely wrong. Such views are typically held by businesses that do not understand the advantages of customized USB packaging. Once USB businesses order our packaging and observe an increase in sales and repeat customers, they come back to reorder because our custom flash drive boxes prices are quite affordable.
Many businesses have told us that investing in custom packaging has been their best investment to date. You can gauge the satisfaction of USB businesses through our customer testimonials, which reflect their happiness in collaborating with us.
A USB business aims to create USBs that are superior to its competitors, and to achieve this dream, Packaging Layers has introduced custom USB boxes USA. These boxes can be tailored exactly to your specifications. You can print your logo, design, USB images, slogans, brand name, or anything else you desire on them.
The advantage of using these custom printed USB boxes is significant: when a customer enters a retail shop, their first glance will fall on your USBs, which will be in unique printed boxes, while competitors’ USBs will be in standard packaging.
This visual distinction can lead customers to choose your USBs over others. Over time, as customers become familiar with your packaging, they will recognize your brand even when shopping online and are likely to order from you, resulting in increased sales for your business.
Packaging Layers offers custom-made USB boxes in various sizes to accommodate the diverse types of USBs available. Understanding the need for efficient packaging, we provide both assembled and flat boxes for shipping. This approach not only saves space for businesses but also simplifies storage and assembly, with boxes that can be put together in under ten seconds, potentially reducing labor costs significantly.
Some of our best selling USB box dimensions are:
In response to the growing focus on sustainability, Packaging Layers has introduced eco-friendly USB packaging. Their sustainable pen drive boxes are made from kraft material that is both FDA and FSC certified, aligning with consumer preferences for brands that prioritize environmentally friendly practices. This initiative aims to ensure that customers choose brands that utilize sustainable packaging, helping clients retain their customer base against competitors.
To enhance the protection of your USBs during shipping, custom USB packaging with inserts is a highly effective solution. These inserts are tailored specifically to the size and shape of your USBs, ensuring they fit snugly within the box. This design prevents any movement during transit, reducing the risk of damage. With these custom inserts, you can pack your USBs without worrying about them shifting or breaking in transit.
Additionally, using USB boxes with inserts significantly improves the presentation of your products. When customers open a box containing USBs with inserts, they perceive them as being of higher quality compared to those without inserts. The visual impact created by the organized arrangement of USBs in a well-designed package enhances the overall customer experience and can influence their perception of your brand as premium.
American business owners trust Packaging Layers, and we always strive to maintain that trust. That is why we have obtained all necessary packaging certifications so that American businesses can rely on us.

Most times when USB businesses come to us for custom box creation, they often lack ready designs. Additionally, designers charge quite a bit, making it difficult for them to hire one due to budget constraints. To solve this problem and assist our customers, we have hired a full team of graphic and packaging designers. Together, we have created thousands of custom USB box designs to ease your process. If you want customization, that is also possible. Furthermore, if you wish to create your own design, we provide that service free of cost. The choice is yours!
American consumers always prefer businesses that are transparent with them and remain loyal only to those that maintain transparency. If you want your brand to also enjoy customer loyalty and prevent them from switching to competitors, you need to use custom USB packaging with logos.
As previously mentioned, these boxes are fully customizable, allowing you to print through the best custom printing company, Packaging Layers. You can also directly communicate with your customers. You should incorporate all essential branding elements into your designs, such as your brand logo, brand name, tagline, slogan, manufacturing and expiry dates, images, ingredients, and similar details.
By doing this, customers will understand how transparent you are with them. Since other USB businesses may lack this transparency, you can easily attract their customers and further increase your sales.
Choosing the right materials for your USBs is a very important decision because customers gauge the quality of your USBs based on the materials used, including the quality of the packaging. As you know, USBs come in different types and serve various purposes, which is why we offer a wide range of material options. Let’s discuss these materials in a bit more detail.
USB cardboard boxes are being used extensively for USB packaging due to several advantages. Many USB businesses prefer cardboard because it supports a variety of printing options, allowing for customization that enhances brand visibility. Additionally, cardboard is ideal for various types of finishing and add-ons such as die-cuts and windows, making it versatile for different packaging needs.
Moreover, cardboard is quite affordable and gives USBs an elegant look, which is why many businesses opt for custom boxes made from this material. An interesting aspect that some businesses may not be aware of is that cardboard can be recycled later, promoting sustainability. Thus, if you previously packaged your USBs in plastic containers, switching to cardboard packaging can serve as a great alternative to plastic.
Cardboard comes in different types, each with its own price and characteristics, which can cater to various business needs.
The world is rapidly changing, and alongside it, customer buying preferences are evolving. Today’s consumers are increasingly conscious of their choices and are reluctant to associate with brands that do not prioritize sustainability. Some customers now exclusively shop from brands that promote sustainable practices. This shift has prompted global brands to transition towards sustainable packaging solutions. Businesses that fail to adapt to these changes risk becoming obsolete.
To meet this demand, we offer eco-friendly USB boxes made from kraft material, which is a biodegradable option derived from wood pulp. Kraft paper is recognized for its sustainability and can be recycled after use. USB businesses that wish to communicate their commitment to sustainable practices often utilize custom kraft paper boxes.
There are two main types of kraft paper used for packaging: bleached kraft paper and unbleached kraft paper.
If you sell premium USBs and your target audience is the upper middle class and elite class, you likely know that this demographic prefers USBs that come in premium packaging. Packaging Layers offers premium USB boxes made from rigid materials, which are available in various packaging styles such as USB drawer boxes, USB magnetic closure boxes, USB hinged lid boxes, USB two-piece boxes also known as USB boxes with lids, and more.
By packaging your USBs in these styles, you can create a premium look that transforms ordinary USBs into luxury items. Additionally, USB rigid packaging with inserts enhances the presentation of your USBs, allowing you to showcase them elegantly to your customers.
If you need durable packaging for your USB that looks luxurious like rigid boxes but is also affordable, you should choose metalized stock. We have this material available in various metallic finishes such as gold, silver, holographic, and other foiling options, giving you complete freedom to choose what you desire. With this material, we create metalized USB boxes that not only protect your USBs but also set a remarkable standard in presentation.
Every brand wants its USBs to look better than its competitors’ when customers see them on retail shelves, so that they prefer their USBs. Therefore, Packaging Layers has introduced branded custom USB boxes. We want to provide our customers with a wide range of choices for USB packaging, and below are some specific styles that will be suitable for your USBs.
USBs come in different types and shapes, and each USB requires a different size for packaging. In the local market, only limited sizes are available for USB packaging, which causes a lot of trouble for USB businesses. But not anymore, because Packaging Layers allows USB businesses to create their own boxes according to their USBs.
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| Dimensions | All Custom Sizes & Shapes | ||
| Quantities | No Minimum Order Required | ||
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock | ||
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors | ||
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling | ||
| Included Options | Die Cutting, Gluing, Scored, Perforation | ||
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable | ||
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) | ||
| Turnaround | 4 – 8 Business Days, RUSH | ||
| Shipping | FLAT |





A-Flute offers strong protection and great stacking strength for secure packaging needs always.

B-Flute provides a smooth surface ideal for printing and precise die-cutting processes always.

C-Flute balances crush resistance, stacking strength, and printing quality moderately well always.

E-Flute features a flat surface perfect for high-quality printing applications always used.

F-Flute is used for specialty packaging and small retail displays effectively always.

Bleached white board with vibrant finish for bright, professional-looking printed packaging solutions.

Coated semi-gloss board with brilliant white surface for sharp, high-quality printed designs.

Uncoated, unbleached kraft board made from mixed virgin/recycled pulp for eco-friendly packaging needs.

Coated, textured lineboard with off-white surface for premium print quality and visual appeal.

Black-dyed kraft paper coated both sides for printing and packaging uses.

Recycled paperboard with a white surface for high-quality printing needs.

Kraft paper with a coated top and uncoated bottom for versatile printing.

Kraft paper with an uncoated bleached top and unbleached bottom side.

Recycled paperboard coated on one side for eco-friendly printing options.

Special paper featuring a glossy or matte holographic finish for unique effects.

Special paper with a glossy or matte metallic finish for luxury packaging.

Kraft paper with a mix of pulp, coated both sides for printing purposes.

Premium white paperboard, coated on one side for excellent printing and finishes.

White paperboard coated on both sides for high-quality printing and finishes.

Textured paper stock used for wrapping rigid boxes with a premium feel.

Uncoated kraft paper made from mixed pulp for basic packaging needs.

Bleached kraft paper with both sides coated for printing and packaging.

A recessed impression is made by pressing dies on the front of the material without ink or foil.

A raised pattern is formed without any ink or foil by pressing dies on the material’s back.

Foil is applied to a surface using UV adhesives without heat, offering a quick and cost-effective method.

This combines embossing and foil stamping to produce a raised design with a metallic finish.

This technique transfers metallic or colored foil onto a surface using heat and pressure. It creates shiny,

A raised design is created by pressing a die on the back of the material, forming a 3D effect.

A die-cut shape is covered with transparent film to create a window that reveals the product inside.

Digital printing is cost-effective for small runs, transferring designs electronically without plates needed.

Offset printing uses plates and rubber blankets for high-quality large print runs efficiently always.

Oil-based ink provides high-quality colors but is not eco-friendly due to oil content used.

Pantone Metallic uses specific formulas to print precise metallic colors consistently every time.

Pantone ensures precise color printing using specific ink formulas consistently every time.

Soy ink is eco-friendly, using soy or vegetable oils for vibrant color outputs always.

UV printing uses ultraviolet light to dry ink fast, creating a glossy finish always.

Water-based ink is eco-friendly, using water and pigment for high-quality color outputs always.

Anti-scratch Lamination is a cost-effective option resistant to scratches and fingerprints.

Aqueous coating is a clear, fast-drying, eco-friendly option with gloss or matte finishes available.

Lamination adds a protective film to packaging for maximum durability and protection.

Soft Touch Coating creates a velvety texture for a tactile feel on packaging materials.

Soft Touch Lamination offers a satin or matte finish with a soft, peach-like texture.

Spot Gloss UV applies a shiny finish to specific areas using ultraviolet light curing.

UV coating is a fast-drying finish cured with ultraviolet light, available in gloss or matte.

Varnish is a clear coating applied using CMYK printing, available in gloss, satin, or matte.
At Packaging Layers, we specialize in creating tailored packaging solutions that meet your unique needs. From innovative designs to efficient delivery, we handle every step with care and precision to bring your ideas to life.






We've covered all the frequently asked questions you might have before placing your custom printed box order.
No, you don’t need to pay for plates or die charges, nor do you need to pay for shipping or design services. Whatever price is on the invoice we send you will be final, and there will be no extra hidden charges.
Yes, you can print inside any custom printed box.
Yes you can print your own artwork but before that you have to get in touch with our designer so that they can update you regarding format and resolution requirements.
You can order as low as 10 custom boxes and 100 custom bags.
Your shipping duration entirely depends on the method you choose at checkout. If you opt for rush delivery, your order will reach your doorstep within 4 to 6 working days.