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Each product needs a distinct packaging style to help it stand out. To meet this need, we provide a range of packaging styles, including:
Packaging Layers aims to give its customers freedom, which is why we offer a range of customization options.

Custom popcorn boxes are special containers made just for popcorn, allowing sellers to choose their own designs and sizes. Unlike regular boxes, custom packaging helps popcorn business sellers stand out and attract more customers by showing off their unique style and brand.
Packaging Layers was started with a single purpose: to help American food businesses increase their sales. We offer unique services that set us apart from others in the industry, providing American businesses with up to a 40% discount on their first order. This initiative aims to encourage small food owners and allow them to experience the magic of custom boxes.
Getting the 40% discount is straightforward. You simply need to call us and inform us that this is your first collaboration with Packaging Layers. After that, our sales team will apply the 40% discount on your final invoice. Alternatively, if you prefer to receive a discount quote through a form, just fill in all necessary details and enter “PL 40%” in the requirements section. Our team will then provide you with an instant quote reflecting the 40% discount.
Many of us love food, and there is no doubt about it. Every food customer wants to consume their products fresh, which poses a significant challenge for food businesses. If a customer eats their order on the spot, there is no issue, but when they choose takeaway or delivery, the main concern for food owners is how to keep their products fresh and secure until they reach the customer’s home.
To address this problem, Packaging Layers has introduced custom boxes for popcorns specifically designed for food goods. These custom packaging for popcorn solutions are crafted to maintain the freshness of the products. Inside these boxes, a special wax coating has been applied that helps regulate the temperature of the food items and protects them from any external hazards.
The benefit of using these custom boxes is that when you send your food goods to a customer, they will receive them in the same condition as when they were packed. Additionally, since these boxes are branded, there is a higher likelihood that customers will choose to purchase from your food again in the future.
We have a question for you, and we want you to answer honestly. Do you also feel that your popcorn is better than your competitors’? If yes, then why are your sales lower than theirs?
There is one reason that you may not have considered, but it is benefiting your competitor: the packaging of your popcorn. Remember, before consuming your baked goods, customers first see the packaging, which influences their perception of the quality of the popcorn goods inside.
To address this issue, Packaging Layers offers custom packaging for popcorns. With custom box popcorns, you can easily capture customers’ attention and ensure that when they see your popcorns, they want to purchase them on the spot.
We use advanced printing technology to bring your designs to life. Additionally, we offer many customization options that we can discuss later. If you want the best return on your investment, just keep reading. If you’re short on time or can’t read through everything, don’t worry! Just give us a call, and our customer support and sales team will understand your needs and create an excellent design for your popcorn goods.
Although packaging is very important for any business, it cannot be ignored when it comes to the food business. This is because customers judge the quality of popcorns based on their packaging. Therefore, we offer custom popcorn box packaging.
These personalized popcorn boxes allow food to showcase images of their popcorn on the boxes, as well as display ingredients, benefits, necessary guidelines, and much more.
Including all these essential elements can help win customer trust, and customers tend to remain loyal to companies they can trust.
When a popcorn business approaches us, they often think that custom packaging is just another expense with no real benefit.
However, this perception is completely wrong. Such views are typically held by businesses that do not understand the advantages of customized popcorn packaging. Once a food orders our packaging and observe an increase in sales and repeat customers, they come back to reorder because our custom popcorn boxes prices are quite affordable.
Many businesses have told us that investing in custom packaging has been their best investment to date. You can gauge the satisfaction of food through our customer testimonials, which reflect their happiness in collaborating with us.
A food company aims to create popcorn that is superior and tasty to its competitors, and to achieve this dream, Packaging Layers has introduced custom popcorn boxes in the USA. These boxes can be tailored exactly to your specifications. You can print your logo, design, popcorn images, slogans, brand name, or anything else you desire on them.
The advantage of using these custom printed popcorn boxes is significant: when a customer enters a food shop, their first glance will fall on your popcorns, which will be in unique printed boxes, while competitors’ popcorns will be in standard packaging.
This visual distinction can lead customers to choose your popcorn over others. Over time, as customers become familiar with your packaging, they will recognize your brand even when shopping online and are likely to order from you, resulting in increased sales for your business.
Packaging Layers offers custom-made popcorn boxes in various sizes to accommodate the diverse types of popcorn available. Understanding the need for efficient packaging, we provide both assembled and flat boxes for shipping. This approach not only saves space for food but also simplifies storage and assembly, with boxes that can be put together in under ten seconds, potentially reducing labor costs significantly.
Some of our best selling popcorn box dimensions are:
In response to the growing focus on sustainability, Packaging Layers has introduced eco-friendly popcorn packaging. Their sustainable popcorn boxes are made from kraft material that is both FDA and FSC certified, aligning with consumer preferences for food that prioritize environmentally friendly practices. This initiative aims to ensure that customers choose brands that utilize sustainable packaging, helping clients retain their customer base against competitors.
If you prefer a minimalist popcorn packaging then we also offer popcorn boxes is single color such as:
Every year, there are multiple celebration events, each with its own unique theme. However, one thing is common in all these events: food items are always consumed. Why not reflect this through their packaging? Yes, it is possible to use custom popcorn boxes for this purpose. As the name suggests, these boxes are fully customizable, allowing you to create designs that match any theme—be it Halloween, Christmas, Thanksgiving, or celebrations like birthdays.
Consider this from a business perspective: if a customer visits a store to buy popcorn goods for a birthday or anniversary, they are more likely to choose popcorn that aligns with their event’s theme rather than those in a plain box. By focusing on these aspects, you can outshine your competition.
Popcorn custom boxes not only enhance the aesthetic appeal of your product but also serve as a strategic marketing tool. They can increase brand awareness and tell your brand’s story while providing protection for the popcorn inside. With thoughtful design and thematic alignment, your packaging can significantly influence customer purchasing decisions and enhance the overall experience.
Unboxing experience is a feature that every food owner should focus on, yet very few popcorn sellers pay attention to it. The reason for this may be that they do not realize the benefits of a great unboxing experience. Established brands, like Apple, never compromise on customer experience, which is crucial for building brand loyalty.
When collaborating with an American packaging company, you can enhance your product’s presentation. Custom popcorn packaging boxes come in various styles, each designed to provide a unique unboxing experience. A good unboxing experience means that when customers open your box to take out the popcorn, it opens smoothly and pleasantly. This creates a positive impression in the customer’s mind, similar to how Apple’s packaging does. As a result, customers are more likely to perceive your popcorn as high-quality & tasty and choose to purchase from you again in the future.
Investing in thoughtful and aesthetically pleasing popcorn boxes custom can significantly improve customer satisfaction and encourage repeat business. In addition, you can also buy custom popcorn boxes wedding from us.

A food owner always wants to increase the shelf life of their popcorn and to appear neat and clean when customers see them. However, as you know, popcorn goods in food are often placed on shelves where they can be subjected to dust, air, moisture, and various environmental hazards, which can affect their appearance. To address this issue, custom popcorn box packaging can be a solution.
Custom boxes for popcorns will protect them from all types of environmental hazards. This will benefit you because whenever customers see your popcorns, they will always find them in a neat and clean condition, which will significantly increase the chances of your popcorns selling.
If you sell your popcorn online, you can understand the extent of damage that can occur during shipping.
However, this will no longer be a concern because Packaging Layers has introduced durable popcorn boxes. These custom popcorn shipping boxes are made from various durable materials such as cardboard. When you place your popcorns inside these boxes, you won’t need to worry about any tension; your popcorns will safely reach your customers.
Additionally, even if delivery personnel handle the boxes carelessly or stack them on top of each other, your popcorn will not suffer any damage due to the weight of other boxes. So, are you ready to protect your popcorn from all kinds of hazards?
American food businesses trust Packaging Layers, and we always strive to maintain that trust. That is why we have obtained all necessary packaging certifications so that American food can rely on us.
Most times when food businesses come to us for custom box creation, they often lack ready designs. Additionally, designers charge quite a bit, making it difficult for them to hire one due to budget constraints. To solve this problem and assist our customers, we have hired a full team of graphic and packaging designers. Together, we have created thousands of custom personalised popcorn box designs to ease your process. If you want customization, that is also possible. Furthermore, if you wish to create your own design, we provide that service free of cost. The choice is yours!
American consumers always prefer food that is transparent with them and remains loyal only to those that maintain transparency. If you want your brand to also enjoy customer loyalty and prevent them from switching to other food, you need to use custom popcorn packaging with logos.
As previously mentioned, these boxes are fully customizable, allowing you to print through the best custom printing company, Packaging Layers. You can also directly communicate with your customers. You should incorporate all essential branding elements into your designs, such as your brand logo, brand name, tagline, slogan, manufacturing and expiry dates, images, ingredients, and similar details.
By doing this, customers will understand how transparent you are with them. Since other food businesses may lack this transparency, you can easily attract their customers and further increase your sales.
Choosing the right materials for your popcorns is a very important decision because customers gauge the quality of your popcorns based on the materials used, including the quality of the packaging. Let’s discuss these materials in a bit more detail.
Popcorn cardboard boxes are being used extensively for popcorn packaging due to several advantages. Many foods prefer cardboard because it supports a variety of printing options, allowing for customization that enhances brand visibility. Additionally, cardboard is ideal for various types of finishing and add-ons such as die-cuts and windows, making it versatile for different packaging needs.
Moreover, cardboard is quite affordable and gives popcorns an elegant look, which is why many businesses opt for custom boxes made from this material. An interesting aspect that some businesses may not be aware of is that cardboard can be recycled later, promoting sustainability. Thus, if you previously packaged your popcorn in plastic containers, switching to cardboard packaging can serve as a great alternative to plastic.
Cardboard comes in different types, each with its own price and characteristics, which can cater to various business needs.
The world is rapidly changing, and alongside it, customer buying preferences are evolving. Today’s consumers are increasingly conscious of their choices and are reluctant to associate with food brands that do not prioritize sustainability. Some customers now exclusively shop from brands that promote sustainable practices. This shift has prompted global brands to transition towards sustainable packaging solutions. Businesses that fail to adapt to these changes risk becoming obsolete.
To meet this demand, we offer eco-friendly popcorn treat boxes made from kraft material, which is a biodegradable option derived from wood pulp. Kraft paper is recognized for its sustainability and can be recycled after use. Food businesses that wish to communicate their commitment to sustainable practices often utilize custom kraft paper boxes.
There are two main types of kraft paper used for packaging: bleached kraft paper and unbleached kraft paper.
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| Dimensions | All Custom Sizes & Shapes | ||
| Quantities | No Minimum Order Required | ||
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock | ||
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors | ||
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling | ||
| Included Options | Die Cutting, Gluing, Scored, Perforation | ||
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable | ||
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) | ||
| Turnaround | 4 – 8 Business Days, RUSH | ||
| Shipping | FLAT |





A-Flute offers strong protection and great stacking strength for secure packaging needs always.

B-Flute provides a smooth surface ideal for printing and precise die-cutting processes always.

C-Flute balances crush resistance, stacking strength, and printing quality moderately well always.

E-Flute features a flat surface perfect for high-quality printing applications always used.

F-Flute is used for specialty packaging and small retail displays effectively always.

Bleached white board with vibrant finish for bright, professional-looking printed packaging solutions.

Coated semi-gloss board with brilliant white surface for sharp, high-quality printed designs.

Uncoated, unbleached kraft board made from mixed virgin/recycled pulp for eco-friendly packaging needs.

Coated, textured lineboard with off-white surface for premium print quality and visual appeal.

Black-dyed kraft paper coated both sides for printing and packaging uses.

Recycled paperboard with a white surface for high-quality printing needs.

Kraft paper with a coated top and uncoated bottom for versatile printing.

Kraft paper with an uncoated bleached top and unbleached bottom side.

Recycled paperboard coated on one side for eco-friendly printing options.

Special paper featuring a glossy or matte holographic finish for unique effects.

Special paper with a glossy or matte metallic finish for luxury packaging.

Kraft paper with a mix of pulp, coated both sides for printing purposes.

Premium white paperboard, coated on one side for excellent printing and finishes.

White paperboard coated on both sides for high-quality printing and finishes.

Textured paper stock used for wrapping rigid boxes with a premium feel.

Uncoated kraft paper made from mixed pulp for basic packaging needs.

Bleached kraft paper with both sides coated for printing and packaging.

A recessed impression is made by pressing dies on the front of the material without ink or foil.

A raised pattern is formed without any ink or foil by pressing dies on the material’s back.

Foil is applied to a surface using UV adhesives without heat, offering a quick and cost-effective method.

This combines embossing and foil stamping to produce a raised design with a metallic finish.

This technique transfers metallic or colored foil onto a surface using heat and pressure. It creates shiny,

A raised design is created by pressing a die on the back of the material, forming a 3D effect.

A die-cut shape is covered with transparent film to create a window that reveals the product inside.

Digital printing is cost-effective for small runs, transferring designs electronically without plates needed.

Offset printing uses plates and rubber blankets for high-quality large print runs efficiently always.

Oil-based ink provides high-quality colors but is not eco-friendly due to oil content used.

Pantone Metallic uses specific formulas to print precise metallic colors consistently every time.

Pantone ensures precise color printing using specific ink formulas consistently every time.

Soy ink is eco-friendly, using soy or vegetable oils for vibrant color outputs always.

UV printing uses ultraviolet light to dry ink fast, creating a glossy finish always.

Water-based ink is eco-friendly, using water and pigment for high-quality color outputs always.

Anti-scratch Lamination is a cost-effective option resistant to scratches and fingerprints.

Aqueous coating is a clear, fast-drying, eco-friendly option with gloss or matte finishes available.

Lamination adds a protective film to packaging for maximum durability and protection.

Soft Touch Coating creates a velvety texture for a tactile feel on packaging materials.

Soft Touch Lamination offers a satin or matte finish with a soft, peach-like texture.

Spot Gloss UV applies a shiny finish to specific areas using ultraviolet light curing.

UV coating is a fast-drying finish cured with ultraviolet light, available in gloss or matte.

Varnish is a clear coating applied using CMYK printing, available in gloss, satin, or matte.
At Packaging Layers, we specialize in creating tailored packaging solutions that meet your unique needs. From innovative designs to efficient delivery, we handle every step with care and precision to bring your ideas to life.






We've covered all the frequently asked questions you might have before placing your custom printed box order.
No, you don’t need to pay for plates or die charges, nor do you need to pay for shipping or design services. Whatever price is on the invoice we send you will be final, and there will be no extra hidden charges.
Yes, you can print inside any custom printed box.
Yes you can print your own artwork but before that you have to get in touch with our designer so that they can update you regarding format and resolution requirements.
You can order as low as 10 custom boxes and 100 custom bags.
Your shipping duration entirely depends on the method you choose at checkout. If you opt for rush delivery, your order will reach your doorstep within 4 to 6 working days.