Custom Corrugated Boxes
Are you struggling with damaged goods, high shipping costs, and packaging that just doesn’t fit? As a business owner, you know how frustrating it is to deal with returns, unhappy customers, and wasted resources. Our custom corrugated boxes are designed to solve these problems, providing the perfect fit and protection for your products while keeping costs low.
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Materials & Customization Options For Your Packaging
Packaging Layers aims to give its customers freedom, which is why we offer a range of customization options.
Single Face
Single Wall
Double Wall
Triple Wall
A-Flute
A-Flute offers strong protection and great stacking strength for secure packaging needs always.
B-Flute
B-Flute provides a smooth surface ideal for printing and precise die-cutting processes always.
C-Flute
C-Flute balances crush resistance, stacking strength, and printing quality moderately well always.
E-Flute
E-Flute features a flat surface perfect for high-quality printing applications always used.
F-Flute
F-Flute is used for specialty packaging and small retail displays effectively always.
Bleached White Board
Bleached white board with vibrant finish for bright, professional-looking printed packaging solutions.
Kemi White Board
Coated semi-gloss board with brilliant white surface for sharp, high-quality printed designs.
Natural Kraft Board
Uncoated, unbleached kraft board made from mixed virgin/recycled pulp for eco-friendly packaging needs.
Oyster White Board
Coated, textured lineboard with off-white surface for premium print quality and visual appeal.
Black Kraft
Black-dyed kraft paper coated both sides for printing and packaging uses.
CCNB
Recycled paperboard with a white surface for high-quality printing needs.
Clay Coated Kraft Back
Kraft paper with a coated top and uncoated bottom for versatile printing.
Clay Natural Kraft
Kraft paper with an uncoated bleached top and unbleached bottom side.
Fully Recycled CCNB
Recycled paperboard coated on one side for eco-friendly printing options.
Holographic
Special paper featuring a glossy or matte holographic finish for unique effects.
Metallic Paper
Special paper with a glossy or matte metallic finish for luxury packaging.
Natural Brown Kraft
Kraft paper with a mix of pulp, coated both sides for printing purposes.
SBS C1S
Premium white paperboard, coated on one side for excellent printing and finishes.
SBS C2S
White paperboard coated on both sides for high-quality printing and finishes.
Textured
Textured paper stock used for wrapping rigid boxes with a premium feel.
Uncoated Unbleached Kraft
Uncoated kraft paper made from mixed pulp for basic packaging needs.
White Kraft
Bleached kraft paper with both sides coated for printing and packaging.
Blind Debossing
A recessed impression is made by pressing dies on the front of the material without ink or foil.
Blind Embossing
A raised pattern is formed without any ink or foil by pressing dies on the material’s back.
Cold Foil Printing
Foil is applied to a surface using UV adhesives without heat, offering a quick and cost-effective method.
Combination Embossing
This combines embossing and foil stamping to produce a raised design with a metallic finish.
Hot Foil Stamping
This technique transfers metallic or colored foil onto a surface using heat and pressure. It creates shiny,
Registered Embossing
A raised design is created by pressing a die on the back of the material, forming a 3D effect.
Window Patching
A die-cut shape is covered with transparent film to create a window that reveals the product inside.
Digital print
Digital printing is cost-effective for small runs, transferring designs electronically without plates needed.
Off-Set Print
Offset printing uses plates and rubber blankets for high-quality large print runs efficiently always.
Oil Base Ink
Oil-based ink provides high-quality colors but is not eco-friendly due to oil content used.
Pantone Metallic
Pantone Metallic uses specific formulas to print precise metallic colors consistently every time.
Pantone
Pantone ensures precise color printing using specific ink formulas consistently every time.
Soy_Vegetable Ink
Soy ink is eco-friendly, using soy or vegetable oils for vibrant color outputs always.
UV Print
UV printing uses ultraviolet light to dry ink fast, creating a glossy finish always.
Water Based Ink
Water-based ink is eco-friendly, using water and pigment for high-quality color outputs always.
Anti-Scratch Lamination
Anti-scratch Lamination is a cost-effective option resistant to scratches and fingerprints.
Aqueous Coating
Aqueous coating is a clear, fast-drying, eco-friendly option with gloss or matte finishes available.
Lamination
Lamination adds a protective film to packaging for maximum durability and protection.
Soft Touch Coating
Soft Touch Coating creates a velvety texture for a tactile feel on packaging materials.
Soft Touch_Silk Lamination
Soft Touch Lamination offers a satin or matte finish with a soft, peach-like texture.
Spot Glass UV
Spot Gloss UV applies a shiny finish to specific areas using ultraviolet light curing.
UV Coating
UV coating is a fast-drying finish cured with ultraviolet light, available in gloss or matte.
Varnish
Varnish is a clear coating applied using CMYK printing, available in gloss, satin, or matte.
Recommended Packaging Styles
Each product needs a distinct packaging style to help it stand out. To meet this need, we provide a range of packaging styles, including:
Collaborate With Packaging Layers
Packaging Layers provides all American businesses the opportunity to market their products free of cost. To support this initiative, we offer custom packaging solutions and are here to assist you.
To fulfill our commitment, we provide all businesses with up to 40% off on their first order, along with free shipping, design services, mockups, expert guidance on packaging, and more.
Get The Most Accurate Quotation
Fill out the form to get in touch with our dedicated packaging consultant
What Are Custom Corrugated Boxes?
Custom corrugated boxes are special boxes made just for your products. They help protect items better than regular boxes, making sure they arrive safely to customers and look great while doing it!
Corrugated – Durable, Impact Resistant, Eco-Friendly, and Cost Effective
A corrugated box packaging container made from three layers of material: two flat outer liners and an inner layer of fluted medium, which provides strength, cushioning, and durability for transporting goods.
Corrugated boxes are primarily used by businesses that need to ship their products. As you may know, corrugated material is quite durable and protects your products during shipping. If you also sell products online, corrugated boxes are a recommended option for you. You can create various packaging styles using corrugated boxes, such as mailer boxes, tuck boxes, two-piece boxes, and more. Custom corrugated packaging boxes come with different board types, which we have outlined below.
- Single Face Board: This board consists of a single layer of fluted paper glued to a flat liner, providing economical cushioning and wrapping solutions, making it ideal for lightweight products that require protection during transport.
- Single Wall Board: Comprising one ply of fluted paper sandwiched between two liners, this board offers moderate strength and is suitable for general packaging needs, balancing cost and durability effectively.
- Double Wall Board: This board features two layers of fluted paper with an additional liner in between, offering enhanced strength and protection for heavier items, making it perfect for shipping fragile goods.
- Triple Wall Board: Constructed with three layers of fluted paper and two liners, this board provides maximum strength and durability, making it the best choice for heavy-duty shipping and storage applications.
- Bleached Corrugated: Made from bleached paper, this board has a clean, white appearance that is excellent for high-quality printing, making it ideal for retail packaging that demands aesthetic appeal.
- Kraft Corrugated: This board is made from unbleached kraft paper known for its strength and recyclability, making it an environmentally friendly choice for packaging that requires durability without compromising sustainability.
Just as corrugated boards come in different types, similarly, corrugated materials also have different flutes, which we have mentioned below.
- A-Flute: The A-flute is the thickest corrugated flute, measuring about 4.8 mm, providing exceptional cushioning and stacking strength, making it ideal for packaging heavy or fragile items that require maximum protection during shipping and storage.
- B-Flute: B-flute has a thickness of approximately 3.2 mm and is known for its crush resistance and excellent printability, making it suitable for inner packaging and products that benefit from high-quality graphics.
- C-Flute: At about 3.2 mm thick, C-flute is the most widely used flute type, offering good compression strength and is perfect for shipping boxes, particularly for items like glass and furniture due to its balance of durability and printability.
- E-Flute: E-flute measures around 1.6 mm in thickness, making it ideal for applications where space-saving is crucial; it provides a smooth surface for printing and is commonly used in consumer goods packaging.
- F-Flute: The F-flute is the thinnest at approximately 0.8 mm, designed primarily for lightweight products; it offers a good printing surface but is less suitable for shipping heavy items due to its limited strength.
Straight 40% Off On First Order – Don’t Miss Out
Packaging Layers was started with a single purpose: to help American businesses increase their sales. We offer unique services that set us apart from others in the industry, providing American businesses with up to a 40% discount on their first order. This initiative aims to encourage small businesses and allow them to experience the magic of custom boxes.
Getting the 40% discount is straightforward. You simply need to call us and inform us that this is your first collaboration with Packaging Layers. After that, our sales team will apply the 40% discount on your final invoice. Alternatively, if you prefer to receive a discount quote through a form, just fill in all necessary details and enter “PL 40%” in the requirements section. Our team will then provide you with an instant quote reflecting the 40% discount. Are you ready to buy corrugated boxes custom sizes?
Our Capabilities
At Packaging Layers, we specialize in creating tailored packaging solutions that meet your unique needs. From innovative designs to efficient delivery, we handle every step with care and precision to bring your ideas to life.
24/7 Support
High Volume Printing
Flexible Lead Times
3D Design Services
Price Match Guarantee
Global Sourcing
Frequently Asked Questions
We've covered all the frequently asked questions you might have before placing your custom printed box order.
No, you don’t need to pay for plates or die charges, nor do you need to pay for shipping or design services. Whatever price is on the invoice we send you will be final, and there will be no extra hidden charges.
Yes, you can print inside any custom printed box.
Yes you can print your own artwork but before that you have to get in touch with our designer so that they can update you regarding format and resolution requirements.
You can order as low as 10 custom boxes and 100 custom bags.
Your shipping duration entirely depends on the method you choose at checkout. If you opt for rush delivery, your order will reach your doorstep within 4 to 6 working days.