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Custom Hat Boxes

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Are you tired of your beautiful hats getting crushed during shipping? Frustrated by low sales due to damaged products? Struggling to stand out in a crowded market? Custom hat boxes are the game-changer you've been waiting for. These sturdy, eye-catching boxes not only protect your hats but also boost your brand image and increase sales. You can create your own printed hat boxes with logos, sizes, and styles just the way you like! Choose from different materials and add special touches to make them unique. If you're new to Packaging Layers, you can get wholesale prices and a 40% discount on your first order using the code PL 40%. Just fill out the quote form or call our expert for help.

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    Materials & Customization Options For Your Packaging

    Packaging Layers aims to give its customers freedom, which is why we offer a range of customization options.

    Single Face

    Single Face

    Single Wall

    Single Wall

    Double Wall

    Double Wall

    Triple Wall

    Triple Wall

    A-Flute

    A-Flute

    A-Flute offers strong protection and great stacking strength for secure packaging needs always.

    B-Flute

    B-Flute

    B-Flute provides a smooth surface ideal for printing and precise die-cutting processes always.

    C-Flute

    C-Flute

    C-Flute balances crush resistance, stacking strength, and printing quality moderately well always.

    E-Flute

    E-Flute

    E-Flute features a flat surface perfect for high-quality printing applications always used.

    F-Flute

    F-Flute

    F-Flute is used for specialty packaging and small retail displays effectively always.

    Bleached White Board

    Bleached White Board

    Bleached white board with vibrant finish for bright, professional-looking printed packaging solutions.

    Kemi White Board

    Kemi White Board

    Coated semi-gloss board with brilliant white surface for sharp, high-quality printed designs.

    Natural Kraft Board

    Natural Kraft Board

    Uncoated, unbleached kraft board made from mixed virgin/recycled pulp for eco-friendly packaging needs.

    Oyster White Board

    Oyster White Board

    Coated, textured lineboard with off-white surface for premium print quality and visual appeal.

    Black Kraft

    Black Kraft

    Black-dyed kraft paper coated both sides for printing and packaging uses.

    CCNB

    CCNB

    Recycled paperboard with a white surface for high-quality printing needs.

    Clay Coated Kraft Back

    Clay Coated Kraft Back

    Kraft paper with a coated top and uncoated bottom for versatile printing.

    Clay Natural Kraft

    Clay Natural Kraft

    Kraft paper with an uncoated bleached top and unbleached bottom side.

    Fully Recycled CCNB

    Fully Recycled CCNB

    Recycled paperboard coated on one side for eco-friendly printing options.

    Holographic

    Holographic

    Special paper featuring a glossy or matte holographic finish for unique effects.

    Metallic Paper

    Metallic Paper

    Special paper with a glossy or matte metallic finish for luxury packaging.

    Natural Brown Kraft

    Natural Brown Kraft

    Kraft paper with a mix of pulp, coated both sides for printing purposes.

    SBS C1S

    SBS C1S

    Premium white paperboard, coated on one side for excellent printing and finishes.

    SBS C2S

    SBS C2S

    White paperboard coated on both sides for high-quality printing and finishes.

    Textured

    Textured

    Textured paper stock used for wrapping rigid boxes with a premium feel.

    Uncoated Unbleached Kraft

    Uncoated Unbleached Kraft

    Uncoated kraft paper made from mixed pulp for basic packaging needs.

    White Kraft

    White Kraft

    Bleached kraft paper with both sides coated for printing and packaging.

    Blind Debossing

    Blind Debossing

    A recessed impression is made by pressing dies on the front of the material without ink or foil.

    Blind Embossing

    Blind Embossing

    A raised pattern is formed without any ink or foil by pressing dies on the material’s back.

    Cold Foil Printing

    Cold Foil Printing

    Foil is applied to a surface using UV adhesives without heat, offering a quick and cost-effective method.

    Combination Embossing

    Combination Embossing

    This combines embossing and foil stamping to produce a raised design with a metallic finish.

    Hot Foil Stamping

    Hot Foil Stamping

    This technique transfers metallic or colored foil onto a surface using heat and pressure. It creates shiny,

    Registered Embossing

    Registered Embossing

    A raised design is created by pressing a die on the back of the material, forming a 3D effect.

    Window Patching

    Window Patching

    A die-cut shape is covered with transparent film to create a window that reveals the product inside.

    Digital print

    Digital print

    Digital printing is cost-effective for small runs, transferring designs electronically without plates needed.

    Off-Set Print

    Off-Set Print

    Offset printing uses plates and rubber blankets for high-quality large print runs efficiently always.

    Oil Base Ink

    Oil Base Ink

    Oil-based ink provides high-quality colors but is not eco-friendly due to oil content used.

    Pantone Metallic

    Pantone Metallic

    Pantone Metallic uses specific formulas to print precise metallic colors consistently every time.

    Pantone

    Pantone

    Pantone ensures precise color printing using specific ink formulas consistently every time.

    Soy_Vegetable Ink

    Soy_Vegetable Ink

    Soy ink is eco-friendly, using soy or vegetable oils for vibrant color outputs always.

    UV Print

    UV Print

    UV printing uses ultraviolet light to dry ink fast, creating a glossy finish always.

    Water Based Ink

    Water Based Ink

    Water-based ink is eco-friendly, using water and pigment for high-quality color outputs always.

    Anti-Scratch Lamination

    Anti-Scratch Lamination

    Anti-scratch Lamination is a cost-effective option resistant to scratches and fingerprints.

    Aqueous Coating

    Aqueous Coating

    Aqueous coating is a clear, fast-drying, eco-friendly option with gloss or matte finishes available.

    Lamination

    Lamination

    Lamination adds a protective film to packaging for maximum durability and protection.

    Soft Touch Coating

    Soft Touch Coating

    Soft Touch Coating creates a velvety texture for a tactile feel on packaging materials.

    Soft Touch_Silk Lamination

    Soft Touch_Silk Lamination

    Soft Touch Lamination offers a satin or matte finish with a soft, peach-like texture.

    Spot Glass UV

    Spot Glass UV

    Spot Gloss UV applies a shiny finish to specific areas using ultraviolet light curing.

    UV Coating

    UV Coating

    UV coating is a fast-drying finish cured with ultraviolet light, available in gloss or matte.

    Varnish

    Varnish

    Varnish is a clear coating applied using CMYK printing, available in gloss, satin, or matte.

    Recommended Packaging Styles

    Each product needs a distinct packaging style to help it stand out. To meet this need, we provide a range of packaging styles, including:

    What Are Custom Hat Boxes?

    Custom hat boxes are special containers made just for hats, keeping them safe and looking nice. These boxes come in different shapes and sizes to fit all kinds of hats, which is better than regular boxes because they protect the hats better and make them look fancier when given as gifts.

    Straight 40% Off On First Order For All Headwear Businesses – Don’t Miss Out

    Packaging Layers was started with a single purpose: to help American apparel businesses increase their sales. We offer unique services that set us apart from others in the industry, providing American businesses with up to a 40% discount on their first order. This initiative aims to encourage small businesses and allow them to experience the magic of custom boxes.

    Getting the 40% discount is straightforward. You simply need to call us and inform us that this is your first collaboration with Packaging Layers. After that, our sales team will apply the 40% discount on your final invoice. Alternatively, if you prefer to receive a discount quote through a form, just fill in all necessary details and enter “PL 40%” in the requirements section. Our team will then provide you with an instant quote reflecting the 40% discount.

    Why Are Customers Opting for Other Hat Brands Instead of Yours?

    We have a question for you, and we want you to answer honestly. Do you also feel that your hats are better than your competitors’? If yes, then why are your sales lower than theirs?

    There is one reason that you may not have considered, but it is benefiting your competitor: the packaging of your hats. Remember, before using your product, customers first see the packaging, which influences their perception of the quality of the hats inside.

    To address this issue, Packaging Layers offers custom packaging for hats. With custom box hats, you can easily capture customers’ attention and ensure that when they see your hats, they want to purchase them on the spot.

    We use advanced printing technology to bring your designs to life. Additionally, we offer many customization options that we can discuss later. If you want the best return on your investment, just keep reading. If you’re short on time or can’t read through everything, don’t worry! Just give us a call, and our customer support and sales team will understand your needs and create an excellent design for your hats.

    Essential Role of Packaging in the Hat Business

    Although packaging is very important for any business, it cannot be ignored when it comes to the hat business. This is because customers judge the quality of hats based on their packaging. Therefore, we offer custom fedora hat box packaging. 

    These personalized hat boxes allow hat businesses to showcase images of their hats on the boxes, as well as display ingredients, benefits, necessary guidelines, and much more. 

    Including all these essential elements can help win customer trust, and customers tend to remain loyal to companies they can trust.

    Custom Hat Packaging Is An Investment Not An Expense

    When a hat business approaches us, they often think that custom packaging is just another expense with no real benefit. 

    However, this perception is completely wrong. Such views are typically held by garment businesses that do not understand the advantages of customized hat packaging. Once hat businesses order our packaging and observe an increase in sales and repeat customers, they come back to reorder because our custom hat boxes prices are quite affordable. 

    Many businesses have told us that investing in custom packaging has been their best investment to date. You can gauge the satisfaction of hat businesses through our customer testimonials, which reflect their happiness in collaborating with us.

    We Produce Customized Hat Boxes Exclusive For Your Brand

    A hat business aims to create hats that are superior to its competitors, and to achieve this dream, Packaging Layers has introduced custom hat boxes USA. These boxes can be tailored exactly to your specifications. You can print your logo, design, hat images, slogans, brand name, or anything else you desire on them.

    The advantage of using these custom printed hat boxes is significant: when a customer enters a retail shop, their first glance will fall on your hats, which will be in unique printed boxes, while competitors’ hats will be in standard packaging. 

    This visual distinction can lead customers to choose your hats over others. Over time, as customers become familiar with your packaging, they will recognize your brand even when shopping online and are likely to order from you, resulting in increased sales for your business.

    Versatility, Convenience, Simplicity, and Sustainability All In One Place

    Packaging Layers offers custom-made hat boxes in various sizes to accommodate the diverse types of hats available. Understanding the need for efficient packaging, we provide both assembled and flat boxes for shipping. This approach not only saves space for businesses but also simplifies storage and assembly, with boxes that can be put together in under ten seconds, potentially reducing labor costs significantly.

    Some of our best selling hat box dimensions are:

    • Baseball Cap Box: 7-1/4″ (L) x 7-1/4″ (W) x 6-1/2″ (H)
    • Fedora or Bowler Hat Box (Round or Oval): 14″ x 14″ x 7″
    • Square or Rectangular Box for Billed Hats: 7-1/4″ (L) x 7-1/4″ (W) x 6-1/2″ (H)
    • Circular Hat Box: Typically ranges from 12″ to 16″ in diameter and 6″ to 8″ in height
    • Two-Piece Box (Pop-up style): Dimensions vary, but commonly 12″ x 12″ x 6″ for the base and 12″ x 12″ x 4″ for the lid
    • Auto-lock Bottom Box: Sizes can range from 8″ x 8″ x 4″ to 16″ x 16″ x 8″, depending on the hat type
    • Rigid Stock Box for Luxury Hats: Often 14″ x 14″ x 8″ or 16″ x 16″ x 10″
    • Corrugated Shipping Box for Multiple Hats: 18″ x 18″ x 12″ or 20″ x 20″ x 10″

    In response to the growing focus on sustainability, Packaging Layers has introduced eco-friendly hat packaging. Their sustainable hat boxes are made from kraft material that is both FDA and FSC certified, aligning with consumer preferences for brands that prioritize environmentally friendly practices. This initiative aims to ensure that customers choose brands that utilize sustainable packaging, helping clients retain their customer base against competitors.

    If you prefer a minimalist hat packaging then we also offer hat boxes is single color such as:

    • Black
    • Pink
    • White
    • Blue
    • Red
    • Others

    Custom Design Hat Boxes For Every Occasion

    Hats are commonly used for various occasions, each carrying its own significance and ambiance. Why not reflect this through their packaging? Yes, it is possible to use custom hat boxes for this purpose. As the name suggests, these boxes are fully customizable, allowing you to create designs that match any theme—be it Halloween, Christmas, Thanksgiving, or celebrations like birthdays.

    Consider this from a business perspective: if a customer visits a store to buy hats for a birthday or anniversary, they are more likely to choose hats that align with their event’s theme rather than those in a plain box. By focusing on these aspects, you can outshine your competition.

    Hat custom boxes not only enhance the aesthetic appeal of your product but also serve as a strategic marketing tool. They can increase brand awareness and tell your brand’s story while providing protection for the hats inside. With thoughtful design and thematic alignment, your packaging can significantly influence customer purchasing decisions and enhance the overall experience.

    Leave Your Customers Speechless With Everlasting Unboxing Experience

    Unboxing experience is a feature that every hat seller should focus on, yet very few hat sellers and manufacturers pay attention to it. The reason for this may be that they do not realize the benefits of a great unboxing experience. Established brands, like Apple, never compromise on customer experience, which is crucial for building brand loyalty.

    When collaborating with an American packaging company, you can enhance your product’s presentation. Custom box hat come in various styles, each designed to provide a unique unboxing experience. A good unboxing experience means that when customers open your box to take out the hat, it opens smoothly and pleasantly. This creates a positive impression in the customer’s mind, similar to how Apple’s packaging does. As a result, customers are more likely to perceive your hats as high-quality products and choose to purchase from you again in the future.

    Investing in thoughtful and aesthetically pleasing custom hat boxes can significantly improve customer satisfaction and encourage repeat business.

    Keep Your Garments Fresh & Shiny with Creative Fedora Hat Boxes

    Every garment business wants to increase the shelf life of their hats and to appear neat and clean when customers see them. However, as you know, hats in stores are often placed on shelves where they can be subjected to dust, air, moisture, and various environmental hazards, which can affect their appearance. To address this issue, custom hat box packaging can be a solution. 

    Custom boxes for hats will protect them from all types of environmental hazards. This will benefit you because whenever customers see your hats, they will always find them in a neat and clean condition, which will significantly increase the chances of your hats selling.

    Ensure Hat Safety During Transit With Durable Cowboy Hat Packaging Boxes

    If you run an ecommerce business, you can understand the extent of damage and tear of garments that can occur during shipping due to product damage. 

    However, this will no longer be a concern because Packaging Layers has introduced durable garment boxes. These custom hat shipping boxes are made from various durable materials such as cardboard and corrugated materials. When you place your hats inside these boxes, you won’t need to worry about any tension; your hats will safely reach your customers. 

    Additionally, even if shipping personnel handle the boxes carelessly or stack them on top of each other in trucks, your hats will not suffer any damage due to the weight of other boxes. So, are you ready to protect your hats from all kinds of hazards?

    Increase Protection & Amplify Presentation With Custom Hat Boxes With Inserts

    To enhance the protection of your hats during shipping, custom hat packaging with inserts is a highly effective solution. These inserts are tailored specifically to the size and shape of your hats, ensuring they fit snugly within the box. This design prevents any movement during transit, reducing the risk of damage. With these custom inserts, you can pack your hats without worrying about them shifting or breaking in transit.

    Additionally, using hat boxes with inserts significantly improves the presentation of your products. When customers open a cap box containing hats with inserts, they perceive them as being of higher quality compared to those without inserts. The visual impact created by the organized arrangement of hats in a well-designed package enhances the overall customer experience and can influence their perception of your brand as premium.

    Give An Impressive Presentation To Your Hats Through Our Stylish Custom Hat Gift Boxes

    Hats are often used for gifting purposes, so why not make their packaging unique compared to standard boxes? To address this issue, Packaging Layers has introduced custom hat gift packaging. These gift boxes for hats are tailored according to your requirements, allowing you to create a design that fits a special theme, include a thank-you message or gift card, add ribbons, or customize in various ways.

    When your customers’ loved ones open these boxes to use your hats, they are likely to become loyal customers and form a positive image of your brand. So, why wait? Promote your brand by ordering custom baseball hat boxes for sale and increase your sales by meeting customer demand. If you engage in branding and marketing, these gift boxes can significantly assist you. You can send them to influencers who will appreciate the gesture and promote your hat brand, thereby further boosting your sales.

    We Have All Necessary American Packaging Certifications

    American business owners trust Packaging Layers, and we always strive to maintain that trust. That is why we have obtained all necessary packaging certifications so that American businesses can rely on us.

    • Certificate of Packaging Science (CPS)
    • Certificate of Mastery in Packaging Management
    • BRIGGS Certification
    • NSF Certification
    • GFSI Certification
    • FDA
    • Forest Stewardship Council (FSC) Certification
    • Sustainable Forestry Initiative (SFI) Certification
    • Programme for the Endorsement of Forest Certification (PEFC)
    • G7 Master Certification
    • Pantone Certified Printer

    Explore Our 1000+ Custom Hat Box Designs, Templates, Ideas, and More

    Most times when hat businesses come to us for custom box creation, they often lack ready designs. Additionally, designers charge quite a bit, making it difficult for them to hire one due to budget constraints. To solve this problem and assist our customers, we have hired a full team of graphic and packaging designers. Together, we have created thousands of custom hat box designs to ease your process. If you want customization, that is also possible. Furthermore, if you wish to create your own design, we provide that service free of cost. The choice is yours!

    Make Your Plain Fedora, Cowboy, Baseball Hat Box More Informative for Customers Through Custom Printed Hat Boxes With Logos

    American consumers always prefer businesses that are transparent with them and remain loyal only to those that maintain transparency. If you want your brand to also enjoy customer loyalty and prevent them from switching to competitors, you need to use custom hat packaging with logos. 

    As previously mentioned, these boxes are fully customizable, allowing you to print through the best custom printing company, Packaging Layers. You can also directly communicate with your customers. You should incorporate all essential branding elements into your designs, such as your brand logo, brand name, tagline, slogan, manufacturing and expiry dates, images, ingredients, and similar details. 

    By doing this, customers will understand how transparent you are with them. Since other hat businesses may lack this transparency, you can easily attract their customers and further increase your sales.

    Comply With Hat Packaging Legal Guidelines Through Our Custom Printed Boxes For Hats

    When selling hats in the United States, legal guidelines necessitate that textile products, excluding hats, must have labels identifying fiber content and country of origin. However, hats made of wool are covered under the Wool Products Labeling Act. While “Made in USA” claims are voluntary for most products, clothing and textiles have special rules4. Our custom printed hat boxes can help ensure your packaging complies with these regulations.

    Wide Range Of Durable & Sustainable Materials

    Choosing the right materials for your hats is a very important decision because customers gauge the quality of your hats based on the materials used, including the quality of the packaging. As you know, hats come in different types and serve various purposes, which is why we offer a wide range of material options. Let’s discuss these materials in a bit more detail.

    Cardboard – Affordable, Recyclable, and Versatile

    Cardboard Hat  boxes are being used extensively for hat packaging due to several advantages. Many hat businesses prefer cardboard because it supports a variety of printing options, allowing for customization that enhances brand visibility. Additionally, cardboard is ideal for various types of finishing and add-ons such as die-cuts and windows, making it versatile for different packaging needs.

    Moreover, cardboard is quite affordable and gives hats an elegant look, which is why many businesses opt for custom boxes made from this material. An interesting aspect that some businesses may not be aware of is that cardboard can be recycled later, promoting sustainability. Thus, if you previously packaged your hats in plastic containers, switching to cardboard packaging can serve as a great alternative to plastic.

    Cardboard comes in different types, each with its own price and characteristics, which can cater to various business needs.

    • Solid Bleached Sulfate C1S Paperboard: A premium paperboard with a clay-coated surface on one side, offering excellent printability and durability, ideal for baseball hat boxes due to its smooth finish and sturdy structure.
    • Solid Bleached Sulfate C2S Paperboard: A high-quality paperboard with clay-coated surfaces on both sides, providing superior print quality and strength, making it perfect for elegant and durable hat boxes.
    • Clay Coated Newsback Board: A cost-effective board with a clay-coated front for printing and a gray recycled back, preferred for fedora hat boxes due to its balance of affordability and functionality.
    • Fully Recycled Clay Coated Newsback Board: An eco-friendly board made entirely from recycled materials with a clay-coated surface, chosen for cowboy hat box cardboard to meet sustainability goals while maintaining visual appeal.

    Kraft – Eco-Friendly, Affordable, Biodegradable, and Recyclable

    The world is rapidly changing, and alongside it, customer buying preferences are evolving. Today’s consumers are increasingly conscious of their choices and are reluctant to associate with brands that do not prioritize sustainability. Some customers now exclusively shop from brands that promote sustainable practices. This shift has prompted global brands to transition towards sustainable packaging solutions. Businesses that fail to adapt to these changes risk becoming obsolete.

    To meet this demand, we offer eco-friendly hat boxes made from kraft material, which is a biodegradable option derived from wood pulp. Kraft paper is recognized for its sustainability and can be recycled after use. Hat businesses that wish to communicate their commitment to sustainable practices often utilize custom kraft paper boxes.

    There are two main types of kraft paper used for packaging: bleached kraft paper and unbleached kraft paper.

    • Bleached Kraft Paper: Available in various colors such as white and yellow, this type undergoes a bleaching process to achieve its color. While some may mistakenly believe that bleached kraft paper is not eco-friendly, this is incorrect; it remains an environmentally friendly option. However, it is generally less durable than unbleached kraft paper.
    • Unbleached Kraft Paper: This type retains its natural brown color, making it easily recognizable as kraft packaging. It is favored by many businesses for its durability and straightforward appearance.

    Corrugated – Durable, Impact Resistant, Eco-Friendly, and Cost Effective

    A hat box for shipping made from three layers of material: two flat outer liners and an inner layer of fluted medium, which provides strength, cushioning, and durability for transporting goods. They are also known as shipping boxes for hats.

    Corrugated boxes are primarily used by hat businesses that need to ship their products. As you may know, corrugated material is quite durable and protects your hats during shipping. If you also sell hats online, corrugated boxes are a recommended option for you. You can create various packaging styles using corrugated boxes, such as mailer boxes, tuck boxes, two-piece boxes, and more. Hat corrugated packaging boxes come with different board types, which we have outlined below.

    • Single Face Board: Consists of one fluted layer adhered to one flat linerboard, ideal for hat packaging when lightweight cushioning and flexibility are needed.
    • Single Wall Board: Made of one fluted layer sandwiched between two flat linerboards, suitable for hat packaging requiring moderate protection and cost-effectiveness.
    • Double Wall Board: Composed of two fluted layers with three flat linerboards, perfect for hat packaging needing extra protection during shipping and storage.
    • Triple Wall Board: Contains three fluted layers with four flat linerboards, best for hat packaging requiring maximum strength and durability for heavy or fragile designs.
    • Bleached Corrugated: Corrugated board with bleached white liners, ideal for hat packaging when a clean, high-end appearance is desired for premium or luxury hat brands.
    • Kraft Corrugated: Corrugated board made with natural brown kraft paper, suitable for hat packaging when a rustic, eco-friendly look is preferred for environmentally conscious hat brands.

    Just as corrugated boards come in different types, similarly, corrugated materials also have different flutes, which we have mentioned below.

    • A-Flute: 1/4 inch thick with 33-36 flutes per foot; ideal for hat packaging requiring maximum cushioning and protection for fragile or high-value headwear.
    • B-Flute: 1/8 inch thick with 47-50 flutes per foot; suitable for hat boxes needing good crush resistance and excellent printability for branding.
    • C-Flute: 11/64 inch thick with 38-43 flutes per foot; great for standard hat shipping boxes, offering a balance of protection and cost-effectiveness.
    • E-Flute: 1/16 inch thick with 90-94 flutes per foot; perfect for retail hat packaging, providing a smooth surface for high-quality printing while saving space.
    • F-Flute: 1/32 inch thick with 125-128 flutes per foot; ideal for premium hat packaging, offering a sleek appearance and good protection for lightweight headwear.

    Rigid – Versatility, Structural Integrity, Durability, and Luxurious Appeal

    If you sell premium hats and your target audience is the upper middle class and elite class, you likely know that this demographic prefers hats that come in premium packaging. Packaging Layers offers premium hat boxes made from rigid materials, which are available in various packaging styles such as hat drawer boxes, hat magnetic closure boxes, hat hinged lid boxes, hat two-piece boxes also known as hat boxes with lids, and more.

    By packaging your hats in these styles, you can create a premium look that transforms ordinary hats into luxury items. Additionally, hat rigid packaging with inserts enhances the presentation of your hats, allowing you to showcase them elegantly to your customers.

    Convenient Yet Stylish Shapes & Styles To Stand Out Your Hats

    Every brand wants its hats to look better than its competitors’ when customers see them on retail shelves, so that they prefer their hats. Therefore, Packaging Layers has introduced branded custom hat boxes. We want to provide our customers with a wide range of choices for hat packaging, and below are some specific styles that will be suitable for your hats.

    Custom Hat Flap Boxes

    Custom flap boxes feature flaps that fold down securely, offering a simple yet effective closure. This design is recommended for hat packaging as it provides protection from dust and environmental factors while being easy to assemble.

    Custom Hat Flip Top Boxes

    Flip top boxes have a hinged lid that opens easily, allowing quick access to the contents. This construction is ideal for hat packaging as it combines convenience with protection, ensuring the hats are displayed attractively.

    Custom Hat Cube Boxes

    Cube boxes are symmetrical with equal dimensions on all sides, providing a classic look. Their robust structure makes them ideal for hat packaging, ensuring protection while allowing creative designs on all faces.

    Custom Hat Rectangular Boxes

    Custom hat rectangular boxes serve a similar purpose for hats, offering tailored dimensions and designs that ensure protection against environmental factors while enhancing the aesthetic appeal through various printing techniques and textures.

    Custom Die Cut Boxes

    Die cut boxes are custom-shaped using precise cutting techniques, allowing for intricate designs. This flexibility in construction makes them perfect for unique hat shapes or branding requirements while maintaining structural integrity.

    Custom Hat Tuck Boxes

    Tuck boxes have flaps that tuck into the box body for closure, providing a clean look. Their simple yet effective construction makes them suitable for hat packaging by ensuring products are securely held without additional materials.

    Custom Mailer Boxes

    Mailer boxes are designed specifically for shipping items securely through mail services. Their sturdy construction protects hats during transit and allows branding opportunities on all visible surfaces.

    Custom Magnetic Closure Rigid Boxes

    These rigid boxes utilize magnets to secure the closure, providing a high-end look and feel. Their durable construction makes them ideal for luxury hats, offering both protection and an upscale presentation.

    Custom Shoulder Neck Rigid Boxes

    Shoulder neck rigid boxes include a neck section that adds depth and sophistication to the package. Ideal for premium hats, this style enhances branding opportunities while ensuring secure storage of the product.

    Custom Two-Piece Rigid Boxes

    Two-piece rigid boxes consist of a separate lid and base which fit together snugly. Their sturdy construction provides excellent protection for delicate items like hats while allowing creative branding on both pieces.

    Custom Hat Window Boxes

    Custom hat window boxes are specialized packaging solutions designed to showcase hats while providing protection. They typically feature a transparent panel that allows customers to view the product inside, enhancing visual appeal, and are constructed from sturdy materials like cardstock or kraft paper to ensure durability during storage and transport. Not only that we also offer other packaging styles such as round hat boxes with lids and cardboard hat boxes with lids. So, when are you getting round hat boxes wholesale?

    Achieving the Ideal Fit with Custom Sizes

    Hats come in different types and shapes, and each hat requires a different size for packaging. In the local market, only limited sizes are available for hat packaging, which causes a lot of trouble for hat businesses. But not anymore, because Packaging Layers allows hat businesses to create their own boxes according to their hats. Get large hat box and small hat box in bulk quantities.

    Range Of Top Class Printing Services To Depict The Real Image Of Your Brand & Product

    Quality of printing is extremely important for any brand, as previously mentioned. Before using a product, a customer first examines its packaging and notes the printing quality, which shapes their perception of the product’s quality. This initial impression can lead to either a positive or negative image of your hats in their mind.

    Packaging Layers aims to provide high-quality printing to its clients, which is why we have invested millions of dollars in our printing machines and installed world-class, high-tech equipment in our factory. This enables us to offer you the most premium custom printed hat boxes with logos at affordable prices.

    The machines support both CMYK and PMS colors, so you can choose any color from the internet and provide its code. We can print it, and when your customer sees the printed hat packaging with logos, the quality of the images will give them an impression of the premium hats inside. Additionally, these machines will clearly print your branding elements on the hats, allowing you to communicate directly with your customers.

    We provide our customers with flexibility by offering various printing options such as offset printing, digital printing, gravure printing, screen printing, and more. Each printing method has different qualities that are compatible with various materials and offers distinct advantages. However, you don’t need to worry; we will suggest printing options based on your budget so that you can achieve high-quality printing without exceeding a very low budget.

    Give An Extra Shine To Your Branding Elements With Premium Finishes

    Just like formal dressing is incomplete without tie, just as customized hat boxes without finishing options lack appeal. Finishing options enhance your packaging, making it more attractive compared to standard boxes. If you want your hats to catch customers’ eyes on the shelf, selecting the right finishing options is essential.

    Packaging Layers offers businesses complete flexibility in choosing different finishing options, including lamination, gloss, matte, and foiling. If you believe the finishing option you are looking for isn’t listed, simply contact our customer support department; they will resolve your issue. You can rest assured that the next time a customer sees your hats, they won’t be able to resist purchasing them.

    Decorated & Colorful Add-Ons To Dress Your Boxes Like Never Before

    Choosing add-ons for custom hat boxes is the final step that can transform your hats from ordinary to premium. These add-ons are powerful tools that can completely change how customers perceive your brand. By utilizing these features, you can showcase your hats in various ways, which customers greatly appreciate when they see a brand putting in extra effort.

    We offer different types of add-ons, such as windows in your custom hat boxes. This allows customers to view the hats through the packaging while protecting them from various hazards. Another option is die-cut shapes, where we use special machines to create unique box shapes, making your packaging stand out compared to others.

    Additionally, we provide inserts made from various materials like foam, cardboard, corrugated, and kraft. These inserts are tailored to your products, enhancing both presentation and protection. Furthermore, we offer ribbons and coatings, including lamination, which gives your products a shiny look and protects the quality of your printing.

    If you’re unsure which add-ons would work best for your product, you can simply connect with our customer support department for assistance.

    Packaging Layers: Where Quality Meets Affordability Through Our Wholesale Hat Boxes in Bulk

    If you have just started a hat business and are struggling financially but still want to invest in your business to increase future sales, you are in the right place. Packaging Layers offers customers custom hat boxes at wholesale prices. Although the wholesale prices make these hat packaging boxes very affordable, if you want even lower prices, we also offer custom hat boxes in bulk quantities.

    We always advise our clients to purchase custom hat packaging in bulk because it significantly reduces the per-unit cost of the hat boxes. This allows them to sell their hats at lower rates and earn higher profits. Additionally, you will have the advantage of selling your hats at a cheaper price compared to your competitors, which will attract more customers to choose your hats over others.

    The Only Custom Boxes & Packaging Manufacturer In The United States Of America That Gives 100% Customer Satisfaction Guaranteed

    Packaging Layers is a leading custom apparel box manufacturer in the United States, dedicated to ensuring 100% customer satisfaction for both clients and their customers. Every hat business aims to satisfy its customers because unsatisfied customers are unlikely to make repeat purchases.

    Many businesses have reported issues with unknown custom hat packaging suppliers, citing problems such as misprints and poor quality. These issues often lead to damaged products during shipping, resulting in customer dissatisfaction. To prevent such occurrences, Packaging Layers focuses on creating durable boxes and offers a 100% quality assurance guarantee, ensuring that both clients and their customers are happy.

    The company has a dedicated team of over 30 people whose sole responsibility is to inspect every box after printing. If even a single box in a batch is found to be defective or misprinted, the entire batch is rejected, and a reprinting request is made. This rigorous quality control process allows clients to trust Packaging Layers without any concerns, as they not only make claims but also deliver on them.

    Buy Custom Hat Boxes With A Smooth Ordering Process – Effortless Ordering, Every Time

    Packaging Layers always aims to provide ease to its clients, understanding that your time is very precious. Therefore, we have simplified our ordering process significantly. You can order custom hat boxes for sale in three different ways:

    First Method: Fill out our instant quote form. Completing the form is very easy and can be done in less than a minute. You only need to enter your basic details and submit it. As soon as our team receives the form, they will contact you and provide an instant quote regarding the prices.

    Second Method: Use the chat feature. You will see a chatbox on your right-hand side where our team will message you. You can contact our sales team and inform them of your order. They will ask you for some basic details related to your preferences and based on that, they will create a personalized quote for you.

    Third Method: This is the simplest way. You just need to call our sales team and tell them your requirements to place your order. In our opinion, every business should place their order for custom hat packaging boxes this way because when you call our team, they will guide you in detail about everything, allowing you to pack your custom boxes for branded hats in the way they deserve.

    Packaging Layers Is A Best Custom Hat Boxes Supplier For American Businesses – By American for American

    Packaging Layers is helping American businesses improve their sales, and we take pride in supporting our country’s enterprises. We have collaborated with various hat businesses, understanding the challenges they face. By partnering with us, they can overcome these obstacles. A common issue for many businesses is that their hats often sell less than those of competitors. However, this is no longer the case because our custom hat box designs are so attractive that whenever a customer sees them, they are likely to make an immediate purchase.

    We Are Known For Providing Fast & Secure Deliveries Throughout The United States

    Custom packaging turnaround time is crucial for any business, as no one wants to wait months to receive their orders, such as custom packaging for hats. Many companies promise to ship orders within two weeks, but there can often be a significant gap between their words and actions. However, this is changing with Packaging Layers, which has mastered its supply chain over several years. We offer one of the fastest turnaround times in the industry, ensuring that customers receive their orders within just 7 to 9 business days.

    For those who need their orders even faster, rush delivery options are available. While standard deliveries are free, rush deliveries may incur an additional cost of up to 25% due to the need for extra production workers and expedited shipping services. This option allows customers to receive their orders within 3 to 5 business days at their doorstep.

    Get Free Custom Packaging Expert Consultancy To Bring Your Ideas Into Reality

    Packaging Layers always strives to help small businesses, and in this direction, we have taken another step by starting to provide free packaging consultancy to our clients. Previously, packaging experts charged thousands of dollars for packaging design, but now we offer the same service at no cost. Additionally, we provide free 2D and 3D mockups of hat boxes so that you can see how your packaging will look before production.

    An apparel business sells multiple items, such as shirts, garments, lingerie, and swimwear. If you also sell any items from these categories, we offer custom apparel boxes along with custom shirt boxes, custom garment boxes, custom lingerie boxes, and custom swimwear boxes. We advise you to consider these options because they can significantly increase your sales. 

    Type
    Specifications
    DimensionsAll Custom Sizes & Shapes
    QuantitiesNo Minimum Order Required
    Paper Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    PrintingNo Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
    FinishingGloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
    Included OptionsDie Cutting, Gluing, Scored, Perforation
    Additional OptionsEco-Friendly, Recycled Boxes, Biodegradable
    ProofFlat View, 3D Mock-up, Physical Sampling (On request)
    Turnaround4 – 8 Business Days, RUSH
    ShippingFLAT

    Reviews Here

    Our Capabilities

    At Packaging Layers, we specialize in creating tailored packaging solutions that meet your unique needs. From innovative designs to efficient delivery, we handle every step with care and precision to bring your ideas to life.

    24/7 Support
    24/7 Support
    High Volume Printing
    High Volume Printing
    Flexible Lead Times
    Flexible Lead Times
    3D Design Services
    3D Design Services
    Price Match Guarantee
    Price Match Guarantee
    Global Sourcing
    Global Sourcing

    Frequently Asked Questions

    We've covered all the frequently asked questions you might have before placing your custom printed box order.

    No, you don’t need to pay for plates or die charges, nor do you need to pay for shipping or design services. Whatever price is on the invoice we send you will be final, and there will be no extra hidden charges.

    Yes, you can print inside any custom printed box.

    Yes you can print your own artwork but before that you have to get in touch with our designer so that they can update you regarding format and resolution requirements.

    You can order as low as 10 custom boxes and 100 custom bags.

    Your shipping duration entirely depends on the method you choose at checkout. If you opt for rush delivery, your order will reach your doorstep within 7 to 9 working days. If you choose express delivery, you can expect your custom-designed packaging boxes within 10 to 12 business days.